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OMNI NDE Technology


Advanced manufacturing demands automated, advanced NDE solutions.

Next-generation NDE enables new capabilities: in-situ inspection of large structures, fast contactless high-resolution scanning, defect measurement, vision into high-attenuating materials and NDE digital twins.

OMNI NDE Icon Logo

Next-generation NDE

X-Ray Computed Tomography
Easy to use, scalable, reliable solutions Small agile robot, switch modalities via end effectors, single interface. Omni NDE solves inspection challenges CFRP / metal assemblies, CMCs for hypersonics, CFRP joints (kissing bond) Aluminum honeycomb Radiograph showing honeycomb with 40µm septa. One cell is filled with water.

High resolution Robot CT @ 5 micron (0.0002″)

  • Scan large objects not possible with conventional microCT systems
  • High-energy microfocus x-ray sources (40-150 kVp) allow inspection of very dense materials such as stainless steel and Inconel

    Iterative, arbitrary path reconstruction

    • Unlimited possible scan geometries
    Contactless Ultrasonic Testing
    Contactless Ultrasonic Testing

    Contactless

    • No gel
    • No problem with curved parts, even tight curves
    • No damage/change to surface of part
    • Can measure porosity using resonance frequency of pores (only possible with Xarion due to their broadband microphone)

    Broadband

    • No need for frequency-specific transducers,
 instead post-process using digital filters (e.g. bandpass)
    • Easily analyze frequency-specific defects

    Through-Transmission Ultrasound

    • 10x spatial resolution vs. traditional contactless airgap UT
    • Fast scanning, up to 450 sq ft/hr

    Single Sided Inspection Head (SSIH or Pitch-Catch)

    • Can detect defects from only one side of the object when interior access is a problem

    Can be operated as a Class 1 laser with a 0.8m barrier

    Small, portable system

    • Excitation laser from legacy laser UT systems was the size of a car and required significant laser protection
    Backscatter X-ray
    Backscatter CT X-ray
    Laser Surface Profiling
    Laser Surface Profiling

    Surface profilometry provides a high-accuracy surface map, with precision within 25 μm. It is employed to guide the scan trajectory of other modalities.

    Laser Shearography (Thermal)
    Shearography

    The system is capable of imaging the strain field
 to identify local weaknesses and defects, such as delaminations and kissing bonds.

    Robotics/Cobots
    Robot Cobots

    The portable system features dual-arm geometric synchronization, offering the highest level of accuracy, and it does not require the use of fences or cages.