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Payload Fairing


Published July 7, 2025

  • Part Size: ~20” x 30”
  • Materials:
    • Aluminum honeycomb
    • CFRP skin
    • Core adhesive splice
    • Cork layers (circular + horizontal splice)
  • Surface Mapping: Creaform 3D laser map used
  • Scan Type:
    • Laminography
    • High-Resolution Laminography
  • Software: Omni Iris with full kinematics model, STL & surface map import
  • Settings (Standard):
    • 40 kVp @ 5.5 W
    • 23 min scan time
    • 185 µm reconstruction
  • Settings (High-Res):
    • 60 kVp @ 4 W
    • 55 min scan time
    • 40 µm reconstruction
  • Findings:
    • Adhesive gap in core splice
    • Porosity in CFRP skin
    • IQI D12, 63 µm line pair resolved